Perlick Refrigerator PR48 User Manual

INSTALLATION ANd OPERATION INSTRUCTIONS  
CUSTOm PASS-ThRU bACk bAR CAbINET — SELf CONTAINEd ANd REmOTE  
mOdEL NOS.  
PS Series  
Pr Series  
PS Series  
PR Series  
ImPORTANT INfORmATION  
Table of Contents  
Fill out the enclosed warranty card and mail to the  
PreParing the Cabinet  
Perlick Corporation to register the warranty. if the  
card is not returned, the warranty period will begin  
from the date the equipment is shipped from the  
factory.  
Specifications .....................................................2,3  
List of included Parts.............................................4  
tools required ......................................................4  
Plumbing................................................................4  
electrical................................................................4  
Uncrating and inspection.......................................4  
Placing the Cabinet ...............................................4  
Leveling the Cabinet..............................................4  
installing Legs ......................................................4  
installing the base Plate........................................4  
electrical Condensate evapaway Kit ....................4  
refrigeration and temperature Control.................5  
Cleaning the Cabinet.............................................5  
Cleaning Stainless Steel .......................................5  
replacement Parts................................................6  
reversing Door hinge...........................................7  
Wiring Diagram......................................................8  
this manual has been prepared to assist you in the  
installation of your Cabinet and to acquaint you with  
its operation and maintenance.  
We dedicate considerable time to ensure that our  
products provide the highest level of customer  
satisfaction. if service is required, your dealer can  
provide you with a list of qualified service agents. For  
your own protection, never return merchandise for  
credit without our approval.  
We thank you for selecting a Perlick product and  
assure you of our continuing interest in your  
satisfaction.  
WARNING: When lifting, the full weight of the  
cabinet must be supported. Lift from the cabinet  
base and not from the top. Improper lifting can  
result in severe damage to the cabinet.  
8300 West good hope road • Milwaukee, Wi 53223 • Phone 414-353-7060 • Fax 414-353-7069  
toll Free 800-558-5592 • e-Mail: Perlick@Perlick.com • www.Perlick.com  
Form no. Z2279  
rev 08.01.07  
 
installation and Operating instructions  
Sizes and Specifications, Custom Pass-thru Cabinets – remote  
mOdEL NOS.  
nUMber OF DOOrS  
PR48  
2 Door  
PR72  
3 Door  
Cabinet  
DiMenSiOnS  
(mm)  
Length  
Depth  
height  
48” (1219)  
263/4” (679)  
341/2” (876)  
12.9  
72” (1829)  
263/4” (679)  
341/2” (876)  
20.4  
CaSe CaPaCitY (based on 12oz. export bottle)  
aMPS  
.9  
.9  
btU/hr  
2060  
2500  
Ship Wt. Lbs. (kg.)  
310 (141)  
400 (181)  
interiOr  
door sill: high strength polyethylene. door pan and ceiling: high strength polystyrene. floor pan and  
Walls: Stainless steel. includes pilasters, (2) vinyl coated shelves and floor rack per door, and interior lights.  
Front, back, top and sides stainless steel. bottom galvanized steel.  
exteriOr:  
DOOr hinging  
Stainless steel hinges with standard locations as illustrated. For special hinging specify  
hinge locations starting from left to right. Field reversible.  
DOOr harDWare  
reFrigeratiOn  
eLeCtriCaL  
door handles: black vinyl with chrome ends. Lock finish: chrome  
aluminum fin and copper tube evaporator, epoxy coated coil.  
115V, 60hz., 1 phase aC. Contact Perlick for other voltage/ frequency requirements.  
Cabinet comes with 4 feet of 1/2” vinyl tubing for evaporator drain. the tubing exits from the center bottom of  
the cabinet thru a 15/16” Dia. hole in back of the mullion.  
PLUMbing  
inSULatiOn  
Foamed-in-place polyurethane, 2” walls, 11/2top.  
OPtiOnaL  
aCCeSSOrieS &  
MODiFiCatiOnS  
• Leg set  
• Laminated ends  
door finishes  
tapping kit - 3 door only • brass hardware  
• Laminated top  
black vinyl coated  
• base plates  
Stainless steel  
• Condensate evapaway kit  
Customers choice of laminate  
Prepared for field lamination  
glass door with black vinyl coated frame  
glass door with stainless steel frame  
glass door with laminated frame  
72” [1829] 3 DOOR  
48” [1219] 2 DOOR  
68” [1727] 3 DOOR  
44” [1118] 2 DOOR  
26 3/4”  
[679]  
ACCESS RIGHT  
15 7/8”  
[403]  
OR LEFT  
6 1/2”  
[146]  
REFRIGERATION &  
ELECTRICAL ACCESS  
R23 1/2”  
6 3/8”  
[163]  
23 1/2”  
[597]  
6 9/16” [167]  
27 7/16”  
[697]  
DOOR  
OPENING  
TYP.  
7 1/2”  
[191]  
34 1/2”  
[876]  
31 1/8”  
18 3/4” [476]  
DOOR SILL  
TO  
DOOR  
31 1/4”  
[794]  
HGT. TYP.  
DOOR SILL  
24” [610]  
4 1/8” [105]  
19 7/8”  
[505]  
23 1/2”  
[597]  
DOOR  
22 3/4”  
[578]  
OPENING  
R23 1/2”  
Perlick is committed to continuous improvement. therefore, we reserve the right to change specifications without prior notice.  
Form no. Z2279  
rev 08.01.07  
3
 
Preparing the Cabinet for Use Pass-thru back bar Cabinets  
Parts List  
Installing Legs (Optional)  
(2) Shelves plus (1) Floor rack-per door.  
Shelf Clips.  
attach four legs to the cabinet bottom. Use the  
supplied 1/4”- 20 x 3/4hex head self-tapping  
machine screws.  
Suggested Tools  
Placing the Cabinet  
#2 Phillips Screwdriver.  
10” Crescent Wrench.  
Position the cabinet into place using rollers when  
necessary. Important: Proper air flow around the  
condensing unit is necessary for efficient operation.  
never obstruct the air flow in and out of the  
condensing unit.  
9/16” allen Wrench.  
5/16and 3/8” hex Socket.  
Power Drill or Driver.  
Plumbing  
Leveling the Cabinet  
before operating the cabinet, the condensate drain  
tube (furnished) must be connected. One end is  
attached to the barbed elbow on the evaporator  
condensate pan. the other end is inserted through  
evaporator drain hole and exits the bottom of the  
cabinet. the drain hole is located in the cabinet floor  
pan, behind the vertical door mullion.  
the drain tube must be placed over a floor drain or  
into a condensate management system such as a  
“COnDenSate eVaPaWaY” pan and heater.  
When the cabinet is in place, check installation with  
carpenter’s level. When level front to back and left  
to right, accumulated water will drain out of cabinet  
evaporator drain.  
Electric Condensate Evapaway kit (Optional)  
a 115-volt electric condensate pan can be installed  
underneath the cabinet to collect and evaporate the  
condensate from the cabinet evaporator. a 6 foot - 3  
prong plug is included. a separate circuit should be  
provided for the heater. the kit can be used only on  
cabinets with 4” minimum legs. it can not be used  
with platform or baseplate kits..  
Electrical  
the cabinet must be connected to a separately  
fused power source (see electrical specification  
plate) and grounded in accordance with national  
and Local electrical Codes. Caution: Do not  
attempt to operate the equipment on any other  
power source than that listed on the electrical  
Specification plate.  
Installing base Plate (Optional)  
attach brackets to cabinet bottom in holes pro-  
vided. attach base plate to brackets. (See separate  
instructions, provided with kit). When returning  
cabinet to upright position, be careful not to bend  
brackets.  
Uncrating and Inspection  
remove all crating material before operating.  
Carefully inspect cabinet for hidden damage. if  
damage is discovered, file your claim immediately  
with the transportation company. Perlick is  
not responsible for damage in transit.  
WARNING! — Self Contained Units  
To avoid compressor damage,after returning  
cabinet to an upright position, let unit stand for  
24 hours before plugging it in and running the unit.  
Perlick is committed to continuous improvement. therefore, we reserve the right to change specifications without prior notice.  
Form no. Z2279  
rev 08.01.07  
4
 
general information  
the condenser fan motor turns off and on with  
the compressor. the evaporator fan motor is on  
all the time.  
Refrigeration and Temperature Control  
the cabinet is equipped with a heavy-duty  
refrigeration system designed to automatically  
maintain a storage temperature of 36-41 degrees F.  
the control is factory set at 38 degrees F.  
NOTE:  
Cabinet temperatures lower than 34° will not  
allow for proper defrosting of the evaporator coil. if  
defrosting is necessary, turn the control knob to the  
OFF position until coil is defrosted.  
4
5
3
Cleaning the Cabinet  
2
6
Use a mild detergent and water to clean the inside  
and outside of the cabinet. Dry thoroughly. never  
use a scouring pad or abrasive cleanser.  
NOTE: an industrial strength, commercial cleaner  
can be used to clean the outside of painted  
cabinets.  
1
COLD  
OFF  
Adjusting the temperature  
Cleaning the Condenser  
the temperature control is inside the cabinet on  
the left-hand side of the evaporator fan panel  
assembly. You will need a screwdriver to turn the  
adjusting screw. Make small adjustments until the  
desired temperature is achieved.  
Use a long handled, stiff brush to clean the dirt  
from the front surface of the condenser. Keeping  
the condenser free from dust and dirt will ensure  
efficient operation.  
CAUTION: Do not bend the fins while brushing the  
front of the condenser.  
Colder Temperatures:  
turn the adjusting screw clockwise (to the right).  
Warmer Temperatures:  
Condenser  
turn the adjusting screw counterclockwise  
the condenser (located behind the front grille  
cover) should be inspected every 30 days and  
cleaned, if necessary.  
(to the left).  
Temperature Control “Off”:  
turn the adjusting screw completely counter-  
clockwise to the “O” position until a click is  
noted.  
Failure to keep the condenser clean will cause a  
loss in condensing unit efficiency.  
Recommended Cleaning Agents  
JOb  
CLEANING AGENT*  
COmmENTS  
routine Cleaning  
Soap, ammonia, detergent  
apply with sponge or cloth.  
Can be used on all finishes.  
Fingerprints and smears  
areal 20, Lac-O-nu, Lumin Wash,  
Provides barrier film to minimize  
O’Cedar Cream Polish  
fingerprints. Can be used on all finishes.  
Stubborn stains and  
Discolorations  
allchem Concentrated Cleaner,  
Samae, twinkle, Zud restoro,  
rub lightly, using dry or damp  
cloth in the direction of polish  
lines on the stainless steel.  
grade F or FFF italian Pumice,  
Whiting or talc, Liquid nu Steel,  
Copper’s or revere Stainless Steel  
Cleaner, Lumin Cleaner, Sta-Clean,  
Cameo Copper Cleaner, allen Polish  
highlite, Penny-brite, Copper brite  
* Use of propriety names is intended only to indicate a type of cleaner and does not constitute an endorsement.Omission of  
any proprietary cleaner does not imply its inadequacy. All products should be used in strict accordance with instructions on  
the package. nOte: Do not Use Steel Wool or Scouring Pads to clean stainless steel.  
Perlick is committed to continuous improvement. therefore, we reserve the right to change specifications without prior notice.  
Form no. Z2279  
rev 08.01.07  
5
 
replacement Parts — Pass-thru back bar Cabinets  
mOdEL NOS.  
PS60  
PR48  
PS84  
PR72  
Condensing Units (PS Only)  
Condensing unit 115 volt, 60 hz.  
C22647  
515301063  
513200314  
215315009  
15352019  
C22646  
515301062  
513200003  
215315009  
15352019  
Condensing unit  
Compressor  
Fan motor assembly  
Condenser coil  
terminal board  
Overload protector  
relay  
219101538  
Mrt20agK5590  
213516191  
13556529  
219101538  
Mrt22aFZ5590  
213516051  
13556539  
Capacitor  
Evaproator Assembly  
Self Contained (PS) complete  
remote (PR) complete  
evaporator coil  
66071aeP  
66073aeP  
C17511-1eP  
66072aeP  
66074aeP  
C17511-2eP  
Fan blade  
Fan motor  
evaporator fan guard  
temperature control  
bulb clamp  
57699  
C15239a  
65557  
61283  
C6634  
57699  
C15239a  
65557  
61283  
C6634  
Wire harness, compressor bottom  
Wire harness, evaporator  
Wire harness, light jumper  
Light bulb  
65560  
65561  
65051a  
C15046  
65560  
65561  
65051a  
C15046  
Light bulb guard  
Light socket  
65099-1  
63484  
65099-1  
63484  
Light switch  
63303  
63303  
Lock  
63762  
63762  
Space, lock  
63761-1  
63761-1  
Lock rail  
grille rail  
Condenser pan  
Condenser end panel  
grille, black  
grille, SS  
Condenser housing back  
Door sill  
65432-24SS or 65432-24  
65432-12SS or 65432-12  
65565-1  
65432-24SS or 65432-24  
65432-12SS or 65432-12  
65565-1  
66215-1SS  
66210-12  
66210-12SS  
65435-12SS  
65500-1  
66215-1SS  
66210-12SS  
66210-12  
65435-12SS  
65500-1  
Door handle bracket  
Door handle  
Door gasket  
65189-1  
C31409-1  
66237-4  
65189-1  
C31409-1  
66237-4  
Cabinet hinge  
Cabinet hinge  
hinge pin  
65436-Lbrt  
65436-Ltrb  
63679-1  
65436-Lbrt  
65436-Ltrb  
63679-1  
hinge assembly, cabinet left side  
hinge assembly, cabinet right side  
end shelf kit  
65505L  
65505r  
57928  
65505L  
65505r  
57928  
Center shelf kit  
Left or right shelf  
Center shelf  
62307-2  
57929  
62307-2  
62308-2  
Vertical partition  
Pilaster strip  
Shelf clip  
61830-1  
C19271-1  
C15875  
61830-1  
C19271-1  
C15875  
replacement door  
rD-nL2  
rD-nL2  
*
Contact Perlick Milwaukee for complete door replacement. Cabinet serial no. required.  
*
Perlick is committed to continuous improvement. therefore, we reserve the right to change specifications without prior notice.  
Form no. Z2279  
rev 08.01.07  
6
 
reversing Door hinge  
STEP 9:  
re-insert top hinge pin.  
Tools Required  
Phillips Screwdriver.  
#4 allen Wrench.  
STEP 10:  
re-assemble lock rail from  
SteP #3  
Flathead Screwdriver or Putty Knife  
Bottom Hinge Bracket Top Hinge Bracket  
Operations to Perform on door  
Right hinged door  
(as shipped from factory)  
Step #14  
Operations to Perform on Cabinet  
STEP 1:  
remove bottom hinge pin from  
assembly.  
STEP 2:  
Carefully lift and tilt out door  
assembly from the unit and  
set aside.  
Step #12  
Step #11  
Step #13  
STEP 3:  
STEP 11:  
remove lock rail from  
cabinet, requires removal of  
four screws.  
remove bottom door hinge bracket from door assembly  
and remove door hinge bushing from bracket.  
re-assemble door hinge bracket to previous position,  
without bushing.  
Remove  
these screws  
STEP 4:  
remove top hinge pin.  
remove top and bottom hinge  
brackets from the unit.  
STEP 12:  
remove top door hinge bracket from door assembly and  
assemble door hinge bushing from SteP 11 to bracket.  
re-assemble door hinge bracket to previous position  
with bushing attached.  
STEP 5:  
Top Hinge Bracket Bottom Hinge Bracket  
remove hinge bushing from  
bottom hinge bracket and  
assemble to top hinge bracket.  
STEP 13:  
remove handle and reposition in other set of pre-drilled  
mounting holes directly underneath..  
Hinge Bushing  
STEP 6:  
taking care not to scratch the sur-  
face, remove hole plugs from the  
left hinge holes.  
STEP 14:  
remove lock retainer and install on opposite end of  
Step #7  
door..  
STEP 7:  
insert hole plugs into vacant right  
hinge holes  
STEP 15:  
Step #6  
What was the door top is now the door bottom. Carefully  
lift the door onto the hinge brackets of the cabinet. the  
two hinge bushings should meet. reinsert the bottom  
hinge pin to complete the door switching operation.  
STEP 8:  
re-assemble hinge brackets to unit. bottom right bracket  
is assembled as the top left bracket. top right bracket is  
assembled as the bottom left bracket.  
Perlick is committed to continuous improvement. therefore, we reserve the right to change specifications without prior notice.  
Form no. Z2279  
rev 08.01.07  
7
 
Wiring Diagram – Custom back bar Cabinets  
LIGHT SWITCH  
BLACK  
WHITE  
PR Series Remote  
2 and 3 door  
WHITE  
LIGHT  
BLACK  
LIGHT  
LIGHT  
LIGHT  
EVAPORATOR FAN  
EVAPORATOR FAN  
BLACK  
WHITE  
THESE WIRES CAPPED IN  
SINGLE CABINET  
BLACK  
RED  
INSTALLATIONS  
EVAPORATOR  
NOTE:  
HOUSING  
FIELD WIRING FROM CABINET  
GROUND WIRE  
JUNCTION BOX TO CONDENSING  
UNIT MUST COMPLY WITH ALL  
LOCAL AND NATIONAL ELECTRICAL  
CODES.  
CABINET  
JUNCTION BOX  
CONDENSING UNIT  
BLACK  
WHITE  
GREEN  
POWER CONNECTION  
JUNCTION BOX  
FIELD INSTALLED  
PRESSURE SWITCH  
LIGHT SWITCH  
BLACK  
WHITE  
WHITE  
LIGHT  
BLACK  
LIGHT  
LIGHT  
LIGHT  
PS Series Self-Contained  
EVAPORATOR FAN  
EVAPORATOR FAN  
2 and 3 door  
BLACK  
WHITE  
THERMOSTAT  
BLACK  
EVAPORATOR  
HOUSING  
GROUND WIRE  
POWER CONNECTION  
BLACK  
CONDENSING UNIT  
WHITE  
GREEN  
JUNCTION BOX  
8300 West good hope road • Milwaukee, Wi 53223 • Phone 414-353-7060 • Fax 414-353-7069  
toll Free 800-558-5592 • e-Mail: Perlick@Perlick.com • www.Perlick.com  
Perlick is committed to continuous improvement. therefore, we reserve the right to change specifications without prior notice.  
Form no. Z2279  
rev 08.01.07  
8
 

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